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Here Some FAQs For Helping You Get Right Vertical Packing Machine
A vertical automatic packaging machine is a packaging machine in the packaging line that is used to package different sorts of products into the bags, pouches, sacks, etc from a film roll.
The reason why this machine is called a vertical packaging machine is because of its vertical mode of operation.
The vertical packaging machine operates vertically and the pouches are made from the film and then vertically from top to bottom these pouches or bags are filled by the vertical packaging machine.
As discussed, the vertical packaging machine is used to automate the process of packaging. With a vertical packaging machine, the entire process of bag and pouch formation, filling of the bags with related products, sealing of the openings of the pouches, and cutting them up is carried out by this machine automatically.
The vertical packaging machine also keeps the track of the packaged goods and packages as it counts them up regularly, so you are also saved from the hassle of counting the bags by yourself.
The vertical model of operation makes this machine extremely fast as the top-down approach fills the bags within seconds, this makes the machine highly efficient.
The automatic filling and packaging machines are best known for their efficient mode of performance. These machines level up the packaging process and provide a multi-tasking experience.
Different kinds of works are carried out simultaneously by the machine. Using a vertical packaging machine gives you many options in terms of speed, cost-effectiveness, accuracy, etc. The vertical packaging machine can make the bags automatically.
When using a vertical packaging machine for packing reasons, you get an automatic bag-making feature with it. There is a film roll that has a film or sheet of your desired packaging material, and the machine makes sacks and pouches from that sheet, before the filling process.
This process is automatic and you no need to make or have pre-made pouches or bags.
As you know that the machine is capable of making the bags from the film roll provided before the filling process.
To transform a sheet roll into a nice-looking package is a simple process carried out by the machine. There is a roll of the sheet from where the sheet comes into the forming tube, this forming tube has the shape of the cone.
The purpose of making this forming tube into a cone-shaped structure is that when the sheet comes into it in the vertical packaging machine, it transforms the sheet into the desired size of the bag.
The bottom of the bag formed is sealed along with the joining of the two vertical back ends also. The width of the bag depends upon the forming tube you are using with the vertical packaging machine and different types of forming tubes in the vertical packaging machine give you different bag sizes.
If you want different types and sizes of bags, then you can use different forming tubes. However the length of the bags is not decided and dependent upon the forming tube, but they are managed by the settings in the vertical packaging machine itself.
In this way, the sheet is transformed into a nice-looking package in a vertical packaging machine.
An automatic vertical packaging machine gives you plenty of customization options to work with, from different bag sizes to different filling options, everything in the machine is carried out automatically by the vertical packaging machine.
This efficient mode of work allows this machine to be adapted by a variety of different industries. When talking about the sealing option that a vertical packaging machine gives then there are many sealing options that a vertical packaging machine can have but there are 2 basic major types of sealing options that you can get from this vertical packaging machine.
These are a lap sealing option and a fin sealing option.
In a Lap sealing option of the vertical packaging machine, the two edges on the backside of the bag are overlapped and sealed. The sealing position in a lap seal is that the front face of the bottom side is sealed with the back face of the top side. This design uses less film.
The Fin seal has a design where instead of sealing the two opposite overlapping faces of the sheet are brought close to each other and the inside surfaces are sealed together.
This Fin seal option in the vertical packaging machine takes more sheets as compared to the Lap seal but there are exceptions where depending upon the types of packaging seal, a Fin seal would be used as some materials take more heat and are not sealed properly by the Lap seal.
A vertical packaging machine is best suited for packaging as it can make the bags from the sheets automatically. The bag is formed in a bag former where the sheet roll is transformed into the bag.
However, the sheet used may be transparent and the end bag can have different types of printed options on it. This is due to the reason that before the formation of bags in the forming area, the sheets go through a printing process.
Yes, a vertical packaging machine allows you to print your desired information on the sheets before the formation of the bags. The printing unit in the vertical packaging machine can print any kind of information that is provided to it.
The information printed on the sheet in a vertical packaging machine can be your company logo, package designs, dates, bar codes, or any other thing that you want to print on your final package can be carried out in the printing unit of the vertical packaging machine.
In a vertical packaging machine, pouches are made from the film which is placed in a roller so the film is in rolled form. Before transforming it into the bag, this sheet is first unwound.
The sheet that comes forms the rollers are unwound in a dancer’s arm. This dancer has several other rollers that straighten the sheets. These arms ensure that the sheet is kept tight so that the sheet doesn’t move or loosen to make a perfect pouch.
For this reason, the sheet performs an up-down movement in regular intervals, this makes pressure on the film in a vertical packaging machine, this added tension by the movement of the arm in a vertical packaging machine makes sure that the sheet will not wander or slip while making the bags.
If this process is not done then the will get loose and the printing and bag formation process will be untidy.
A fully automatic vertical packaging machine works without the need or help from a manual operator. Most of the packaging work carried out by the vertical packaging machine is automatic and requires no human effort. However, this human intervention in automatic vertical packaging machines is not zero.
There is a little help needed in a fully automatic vertical packaging machine. No machine requires zero human intervention. So you must be asking if there is a need for human help in a fully automatic machine also then why is it called fully automatic?
The answer is simple, the human input that this machine requires is only in the filling of the hoppers of the vertical packaging machine with the desired product to be packaged. If the hopper gets empty you have to fill it manually.
Also, you have to change and install the packaging sheet into the vertical packaging machine, when it is all used. This is the only human effort that is required by the vertical packaging machine, other than that the main and important processes of packaging are carried out by the vertical packaging machine automatically.
Due to the efficiency of the vertical packaging machine, it is used widely in different industries for different packaging purposes. A vertical packaging machine has a very high demand in the packaging line.
The vertical packaging machine can be used in the packaging of variety of products in different kinds of industries. In the usage of the vertical packaging machine, the food industry is on the top, where the material is filled and packaged continuously with speed in the vertical packaging machine.
The foods that are packaged by the vertical packaging machine can be from anything. Tea, coffee, different beans, potato chips, liquid juices, powdered products, spices, chilli powders, anything can be packaged using the vertical packaging machine. Industries other than food also use the vertical packaging machine.
Like detergent and liquid shampoo to the baby oils and products, all pack their goods in the pouches with the help of a vertical packaging machine.
An auger filler is a type of filler in a vertical packaging machine, that fills the products from the hopper into the bags by measuring it with a screw auger for several revolutions determined previously to fill the material from the hopper to the pouches.
This type of filler in a vertical packaging machine is used and suitable for products that are in powder form or any kind of pastes. Ketchup, mayo, shampoos, or powdered foods like, powder chili, etc can be filled using an auger filler in a vertical packaging machine.
A volumetric cup filler is also another type of filler used with a vertical packaging machine. The filler has a close relation to gravity and time and is highly dependent upon these two. In a volumetric cup filler, there are several cups or tubes are attached to a rotating plate.
These cups or tubes have a specific predefined volume, that fills the packages with the product. A volumetric cup filler in a vertical packaging machine can be used to package consistent materials and dry foods and products. Some of them may include, dry fruits, pet foods, detergents, etc.
In a multi-headed weigher, the products first come to weighing buckets or tubs from where the desired amount of product to be filled into the bags is calculated and then filled into the bags or pouches.
This type of weighing and filling is very accurate and precise in a vertical packaging machine. The typical examples where this type of fillers is used in a vertical packaging machine are to package noodles, cereals, meat foods, etc
A vertical packaging machine is very productive when it comes to providing the best packaging solution to its users. A vertical packaging machine is productive because it can optimize and level up the packaging process, to achieve the maximum possible packaging speed and accuracy that the machine itself has. The errors are minimized and the recovery time of the vertical packaging machine is also very low.
The selection of the packaging material is dependent more on the product to be packaged rather than the vertical packaging machine itself. This is because every product has its chemical properties and acts differently with the different packaging materials.
Mostly plastic is used in a vertical packaging machine but the selection of the packaging material is directly related to the type of product that you are going to package.
A vertical packaging machine can provide you with a set of several packaging styles ranging from pillow pouches to gusset pouches, simple pouches small sachets, the vertical packaging machine can make several styled packaging bags.
The vertical packaging machine has several components to carry out several processes. The vertical packaging machine consists of a Film pulling system, a Printing system, A bag forming system, Different types of filling systems, A seal system, a knife cutting system, and a control unit to set up the machine.